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Repair Kit Piston Cylinder Liner MAHLE 011 54 90 — no image available

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Specs, fitment data and pricing remain accurate.
BrandMAHLE
MPN011 54 90
OE refs18
SKU0287-011 54 90
GTIN / EAN4009026536339

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Details

SpecificationValue
BrandMAHLE
Cylinder Bore [mm]80.0 mm
Component Number011WV0400
Packaging length [cm]16.1 cm
Packaging width [cm]16.10 cm
Packaging height [cm]22.80 cm
Net Weight [g]1304 g

OE/OEM numbers (18)

Search by this OE number to find compatible parts

Where this part fits

Original-fit position for OE 90166645. The red ring marks where this part installs on the vehicle.

PART — Others
OthersPosition main

What's in the kit

This kit ships with 2 factory-matched components. Each part below is supplied as part of the kit; click any linked MPN to view that component on its own.

#Part numberComponentQty
1011 54 00
Piston
Length [mm]
77,0 mm
Cylinder Bore [mm]
80,0 mm
Surface
122
Bolt Head Diameter [mm]
26,0 mm
Supplementary Article/Info 2
538
Supplementary Article/Info 2
529
Component Number
3. DSF 3.0 Cr
Component Number
1. R 1.98 Cr P
Component Number
2. M 2.0 P
Production Number
80 V 134
Compression Height [mm]
44,95 mm
Recess Diameter [mm]
21 mm
Bolt Length [mm]
65,0 mm
Recess Depth 1 [mm]
1,5 mm
Packaging length [cm]
9,5 cm
Packaging width [cm]
9,50 cm
Packaging height [cm]
12,80 cm
Piston Clearance [mm]
0,03 mm
Net Weight [g]
730 g
1
2011 WV 04 00
Cylinder Liner
Length [mm]
143,5 mm
Cylinder Bore [mm]
80,0 mm
Machining
14
Outer Diameter [mm]
83,0 mm
Flange Diameter [mm]
84,9 mm
Packaging length [cm]
15,0 cm
Packaging width [cm]
15,00 cm
Packaging height [cm]
21,00 cm
Net Weight [g]
540 g
1

About this product

MAHLE Repair Kit Piston Cylinder Liner (011 54 90) is manufactured to OEM tolerances, ensuring a direct-fit replacement that restores your vehicle to factory specification without any modification. Technical specifications — Cylinder Bore [mm]: 80, 0 mm, Component Number: 0115400, Component Number: 011WV0400, Packaging length [cm]: Silicone, Steel cm, Packaging width [cm]: Silicone, Brass cm — are verified against the OEM data sheet to guarantee fitment accuracy and performance parity with the original equipment. Compatible with BEDFORD, OPEL, VAUXHALL vehicles; use the vehicle selector above to confirm exact fitment for your make, model, and engine variant. Fitment data is sourced from TecDoc, the authoritative European parts catalogue. This part supersedes original equipment references: 0623808, 901 666 41, 901 666 42, 901 666 43 and 15 more. Matching these numbers confirms a like-for-like replacement with no loss of function. MAHLE is a recognised supplier of automotive replacement components to independent workshops and dealer networks across Europe. All parts are sourced from authorised distribution channels and carry full manufacturer traceability — you receive exactly the same component supplied to professional garages and dealer workshops. If fitment or specifications do not match your vehicle, our technical team can help identify the correct alternative — use the vehicle selector or contact us with your VIN for a guaranteed-fit recommendation. Replacing worn components on schedule preserves your vehicle's safety, reliability, and resale value — and aftermarket parts from established brands deliver OEM-equivalent performance at a fraction of the dealer price. Every part is dispatched from our UK warehouse with a 30-day money-back guarantee and free hassle-free returns.

About MAHLE

MAHLE, founded in 1920 in Stuttgart, Germany, is a global leader in engine components and filtration systems. MAHLE specialises in pistons, cylinder liners, gaskets, turbocharger components, oil filters, air filters, and fuel filters. As an OE supplier to nearly every car and truck manufacturer worldwide, MAHLE products are engineered to exact factory specifications. Trusted by professional workshops and racing teams alike, MAHLE delivers outstanding engine performance and filtration efficiency across millions of applications.

Suitable cars

Equivalent products (1)

KOLBENSCHMIDT93 57896 0

Repair Kit Piston Cylinder Liner MAHLE 011 54 90compatible car models

Car modelsBEDFORD: ASTRAMAX Box Body/MPV, ASTRA VAN Estate Van; OPEL: ASCONA C Hatchback (J82), ASCONA C (J82), KADETT D (31-34, 41-44), KADETT D (32,37,39, 42), KADETT D Estate (35, 36, 45, 46), KADETT E Combo (T85), KADETT E Estate (T85), KADETT E Estate Van (T85), KADETT E Hatchback (T85), KADETT E (T85); VAUXHALL: ASTRA Estate, ASTRA Hatchback, ASTRAMAX (T85), ASTRA Mk II Belmont (T85), ASTRA Mk II Estate (T85), ASTRA Mk II Hatchback (T85), CAVALIER Mk II Estate (J82), CAVALIER Mk II Hatchback (J82), CAVALIER Mk II Saloon (J82)
Engines1.6 D; 1.6 D (F68, M68); 1.6 D (F11, M11, F68, M68); 1.6 D (C25, D25); 1.6 D (C15, C35, D15, D35); 1.6 D (C70, D70); 1.6 D (C08, C48, D08, D48); 1.6 D (C19, D19); 1600D
Year of manufacture1979-1994
Manufacturer article number (MPN)011 54 90
OE part numbers0623808, 901 666 41, 901 666 42, 901 666 43, 901 666 44, 901 666 45, 901 666 46, 901 666 47, 901 666 48, 901 666 49, 901 666 50, 901 666 51, 901 666 52, 901 666 53, 901 666 54, 901 666 55, 901 666 56, 901 666 57
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Description and what's included

MAHLE 0115490 . Component Number: 0115400. Component Number: 011WV0400. Cylinder Bore [mm]: 80,0 mm. Net Weight [g]: 1304 g. Packaging height [cm]: 22,80 cm. Packaging length [cm]: 16,1 cm. Packaging width [cm]: 16,10 cm

What's included:
  • 1x Repair Kit Piston Cylinder Liner
Shipping, returns, warranty

Free UK delivery on orders over £99.00. Express and standard shipping available.

  • Standard delivery: 2-5 business days
  • Express delivery: 1-2 business days
  • Free returns within 14 days
  • All parts backed by manufacturer warranty

Warranty: 12-month manufacturer warranty on all parts. 14-day money-back guarantee if the part doesn't fit your vehicle.

Frequently Asked Questions

Is this Repair Kit Piston Cylinder Liner compatible with my car?

This Repair Kit Piston Cylinder Liner fits BEDFORD, OPEL, VAUXHALL vehicles. Use the vehicle selector at the top of the page to check exact compatibility — enter your car's make, model, and engine for a confirmed fitment match. All fitment data is verified through TecDoc.

What specifications does this MAHLE Repair Kit Piston Cylinder Liner have?

This MAHLE Repair Kit Piston Cylinder Liner has the following specifications: Cylinder Bore [mm]: 80,0 mm; Component Number: 0115400; Component Number: 011WV0400; Packaging length [cm]: 16,1 cm; Packaging width [cm]: 16,10 cm; Packaging height [cm]: 22,80 cm. Check the full specifications table above for complete details.

What OE part numbers does this Repair Kit Piston Cylinder Liner replace?

This Repair Kit Piston Cylinder Liner replaces OE part numbers: 0623808, 901 666 41, 901 666 42, 901 666 43, 901 666 44, 901 666 45, 901 666 46, 901 666 47 and 10 more. Cross-reference these numbers with your vehicle's original part number to confirm compatibility.

How much does a Repair Kit Piston Cylinder Liner cost?

This MAHLE Repair Kit Piston Cylinder Liner is available for £113.99. Repair Kit Piston Cylinder Liner prices vary depending on brand, specifications, and vehicle compatibility. MAHLE parts offer a balance of quality and value, backed by our 14-day money-back guarantee.

How do I know when to replace my Repair Kit Piston Cylinder Liner?

Regular inspection of your Repair Kit Piston Cylinder Liner is recommended as part of routine vehicle maintenance. Watch for changes in performance, unusual noises, or visual signs of wear. Consult your vehicle's owner manual for manufacturer-recommended replacement intervals specific to your make and model.

What tools do I need to replace a Repair Kit Piston Cylinder Liner?

Tools required vary by vehicle make and model. Generally, a basic socket set, screwdrivers, and vehicle-specific tools may be needed. We recommend consulting a workshop manual for your specific vehicle, or having the Repair Kit Piston Cylinder Liner fitted by a professional mechanic.

Can I use this part as a replacement for OE 0623808?

Yes, this MAHLE Repair Kit Piston Cylinder Liner is a direct replacement for OE part number 0623808. It is manufactured to meet or exceed original equipment specifications, ensuring proper fitment and performance. All cross-reference data is verified through TecDoc.

Is the MAHLE 011 54 90 the same as the MAHLE 001 AY 00195 090?

No, while both are Repair Kit Piston Cylinder Liner parts, they are different products. The MAHLE 011 54 90 has Cylinder Bore [mm]: 80,0 mm, Component Number: 0115400, Component Number: 011WV0400. The MAHLE 001 AY 00195 090 may differ in dimensions, fitting position, or material composition. Always verify compatibility with your specific vehicle using our vehicle selector, or contact our customer service team for assistance.

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